{"id":3016,"date":"2024-09-09T14:49:41","date_gmt":"2024-09-09T07:49:41","guid":{"rendered":"https:\/\/new-ocean.com.vn\/?post_type=article&#038;p=3016"},"modified":"2024-09-09T15:39:08","modified_gmt":"2024-09-09T08:39:08","slug":"tu-dong-hoa-san-xuat-bia","status":"publish","type":"article","link":"https:\/\/new-ocean.com.vn\/en\/luu-tru\/article\/tu-dong-hoa-san-xuat-bia","title":{"rendered":"Streamlining Beer Production: Automating the Filling and Packaging Process (Phase Two)\u00a0"},"content":{"rendered":"<p>After completing the initial phase of pallet unloading, inspection, and cleaning of standard-compliant bottles, the beer production line moves into the second critical phase: filling, capping, and pasteurization. At this stage,<a href=\"https:\/\/sabeco.com.vn\/sabeco-dau-tu-nang-cong-suat-san-xuat-cac-nha-may-bia\" target=\"_blank\" rel=\"noopener\"> Automated inspection systems<\/a> play a key role in ensuring the quality and efficiency of the production process.&nbsp;&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"724\" src=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-1024x724.jpg\" alt=\"\" class=\"wp-image-3022\" style=\"width:841px;height:auto\" srcset=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-1024x724.jpg 1024w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-300x212.jpg 300w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-768x543.jpg 768w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-1536x1086.jpg 1536w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-2048x1448.jpg 2048w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/Artboard-2@4x-100-1-18x12.jpg 18w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\"><em>Diagram 1. Overview of the Beer Production Line&nbsp;<\/em>&nbsp;<\/p>\n\n\n\n<p>Three main systems commonly applied include: the Fill Level Inspection System, the Cap Inspection System, and the Leakage Inspection System. \nBelow is a detailed analysis of how each system works and its benefits.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>1. Fill Level Inspection System<\/strong><\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>How it works<\/strong><\/h3>\n\n\n\n<p>The fill level inspection system uses image processing or X-ray technology to accurately measure the amount of beer in each bottle after filling. The system is designed to detect bottles with incorrect fill levels, such as overfilled or underfilled bottles, which could lead to material waste or reduced product quality. Upon detecting discrepancies, the system automatically removes non-compliant bottles from the production line.&nbsp;<br>&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"550\" height=\"431\" src=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image.jpeg\" alt=\"he-thong-kiem-tra-muc-chiet-rot\" class=\"wp-image-3017\" style=\"width:840px;height:auto\" srcset=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image.jpeg 550w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-300x235.jpeg 300w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-15x12.jpeg 15w\" sizes=\"auto, (max-width: 550px) 100vw, 550px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"has-text-align-center\"><em>Picture 1. Fill Level Inspection System&nbsp;<\/em>&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Features:<\/strong><\/h3>\n\n\n\n<p>+ Easy integration into the system&nbsp;<\/p>\n\n\n\n<p>+ Real-time remote support, safely available 24\/7&nbsp;<\/p>\n\n\n\n<p>+ High-precision inspection&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Benefits<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Ensures product quality:<\/strong> Ensures each beer bottle contains the correct amount of liquid, preserving the product\u2019s flavor and quality.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Minimizes waste:<\/strong> Detects overfilled bottles, preventing beer wastage during the filling process.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Process Optimization:<\/strong> Automated fill level control speeds up production and reduces manual errors.&nbsp;<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>2. Cap Inspection System<\/strong>\u00a0<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>How it works<\/strong><\/h3>\n\n\n\n<p>After the capping process is complete, the cap inspection system checks the condition of each bottle cap using image processing technology. The system detects caps that are loose, misaligned, or defective, and removes non-compliant bottles before they proceed to the pasteurization stage.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"422\" height=\"281\" src=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image.png\" alt=\"he-thong-kiem-tra-nap\" class=\"wp-image-3018\" style=\"width:830px;height:auto\" srcset=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image.png 422w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-300x200.png 300w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-18x12.png 18w\" sizes=\"auto, (max-width: 422px) 100vw, 422px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"has-text-align-center\"><em>Picture 2. Cap Inspection System<\/em>&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"523\" height=\"375\" src=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-1.png\" alt=\"tu-dong-hoa-day-chuyen-san-xuat-chai-bia\" class=\"wp-image-3019\" style=\"width:840px;height:auto\" srcset=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-1.png 523w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-1-300x215.png 300w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-1-18x12.png 18w\" sizes=\"auto, (max-width: 523px) 100vw, 523px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"has-text-align-center\"><em>Picture 3. Examples of Non-compliant Caps<\/em>&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Benefits<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Ensures airtight sealing:<\/strong> Ensures that bottle caps are tightly sealed, preserving the beer\u2019s freshness and preventing oxidation.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Quick error detection:<\/strong> Early detection of cap issues helps avoid unnecessary material and production costs from defects occurring at the end of the process.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Reduces faulty product risks:<\/strong> Ensures no defective products reach customers, protecting brand reputation.&nbsp;<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>3. Leakage Inspection System<\/strong>\u00a0<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>How it works<\/strong><\/h3>\n\n\n\n<p>The leakage inspection system uses Resonance Leak Detection or Ultrasonic Leak Detection technology to detect leaks in bottles after capping. When a defect is found, the system removes the bottle from the production line, ensuring only standard-compliant products proceed to the next stages.&nbsp;<\/p>\n\n\n\n<p>Two main technologies are used for bottle leak detection:&nbsp;<\/p>\n\n\n\n<p>+ <strong>Resonance Leak Detection<\/strong>: This technology works by applying force to the surface of the bottle or container. Sensors collect and analyze the sound or vibration waves to detect changes in frequency, indicating a leak.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"530\" height=\"364\" src=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-2.png\" alt=\"tu-dong-day-chuyen-san-xuat-bia\" class=\"wp-image-3020\" style=\"width:816px;height:auto\" srcset=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-2.png 530w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-2-300x206.png 300w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/image-2-18x12.png 18w\" sizes=\"auto, (max-width: 530px) 100vw, 530px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"has-text-align-center\"><em>H\u00ecnh 4. C\u00f4ng ngh\u1ec7 ki\u1ec3m tra r\u00f2 r\u1ec9 chai <\/em><\/p>\n\n\n\n<p>+ <strong>Ultrasonic Leak Detection<\/strong>: This technology uses ultrasonic waves to detect leaks. Ultrasonic waves pass through the material, and if a leak is present, the reflected waves will have different characteristics, allowing for the identification of the leak's location and severity.&nbsp;<\/p>\n\n\n\n<p>Both technologies rely on analyzing physical signals to detect leaks that are not visible to the naked eye.&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Features:<\/strong><\/h3>\n\n\n\n<p>+ Compact and easy to integrate&nbsp;&nbsp;<\/p>\n\n\n\n<p>+ Minimal contact with the product&nbsp;&nbsp;<\/p>\n\n\n\n<p>+ No frequent maintenance required&nbsp;<\/p>\n\n\n\n<p>+ Acoustic measurement method&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Benefits<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Protects product quality:<\/strong> Ensures that all bottles are perfectly sealed, preventing gas leakage or seepage, which helps maintain beer quality during transportation and storage.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Enhances product reliability:<\/strong> Removing leaking bottles from the line ensures that each product reaching the consumer is in optimal condition.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Minimizes losses:<\/strong> Prevents beer loss or packaging damage due to leaks, reducing waste and increasing profitability.&nbsp;<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Conclusion<\/strong>&nbsp;<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"348\" src=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/bottle_Inspection_machine.jpg\" alt=\"he-thong-kiem-tra-ngoai-quan-chai-lo\" class=\"wp-image-3027\" srcset=\"https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/bottle_Inspection_machine.jpg 1000w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/bottle_Inspection_machine-300x104.jpg 300w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/bottle_Inspection_machine-768x267.jpg 768w, https:\/\/new-ocean.com.vn\/wp-content\/uploads\/2024\/09\/bottle_Inspection_machine-18x6.jpg 18w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\"><em>Picture 5. Visual Inspection System for Bottles\u00a0<\/em><\/p>\n\n\n\n<p>The filling and packaging stages of the beer production line are key to determining the final product quality. Implementing automated inspection systems such as the Fill Level Inspection System, Cap Inspection System, and Leakage Inspection System not only ensures product standards but also optimizes production efficiency, minimizes waste, and protects the brand. These solutions do not only provide economic benefits but also help breweries maintain superior quality in an increasingly competitive market.<\/p>\n\n\n\n<p><strong>&gt;&gt;&gt; Read more: <a href=\"https:\/\/new-ocean.com.vn\/en\/archives\/article\/tu-dong-hoa-san-xuat-bia-trong-khu-vuc-chiet-rot-va-dong-goi\/\">Streamlining Beer Production: Automating the Filling and Packaging Process (Phase One)<\/a><\/strong><\/p>\n\n\n\n<p>To learn more details about other systems that can be integrated into the beer production line, don\u2019t hesitate to contact us for immediate consultation! <\/p>\n\n\n\n<p>&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8212;&#8211;<\/p>\n\n\n\n<p><strong>CONTACT INFORMATION<\/strong>&nbsp;&nbsp;<\/p>\n\n\n\n<p>New Ocean Automation System Co., Ltd &nbsp;&nbsp;<\/p>\n\n\n\n<p><strong>Website:<\/strong>&nbsp;<a href=\"https:\/\/new-ocean.com.vn\/en\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>New Ocean Automation System<\/strong><\/a>&nbsp;<\/p>\n\n\n\n<p><strong>Hotline:<\/strong>&nbsp;1900 0224&nbsp;&nbsp;<\/p>\n\n\n\n<p><strong>Email:<\/strong>&nbsp;<a href=\"mailto:customercare@new-ocea.com.vn\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>customercare@new-ocean.com.vn<\/strong><\/a>&nbsp;<\/p>","protected":false},"featured_media":3023,"template":"","article_cate":[14],"class_list":["post-3016","article","type-article","status-publish","has-post-thumbnail","hentry","article_cate-thong-tin-cong-nghe"],"acf":[],"_links":{"self":[{"href":"https:\/\/new-ocean.com.vn\/en\/wp-json\/wp\/v2\/article\/3016","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/new-ocean.com.vn\/en\/wp-json\/wp\/v2\/article"}],"about":[{"href":"https:\/\/new-ocean.com.vn\/en\/wp-json\/wp\/v2\/types\/article"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/new-ocean.com.vn\/en\/wp-json\/wp\/v2\/media\/3023"}],"wp:attachment":[{"href":"https:\/\/new-ocean.com.vn\/en\/wp-json\/wp\/v2\/media?parent=3016"}],"wp:term":[{"taxonomy":"article_cate","embeddable":true,"href":"https:\/\/new-ocean.com.vn\/en\/wp-json\/wp\/v2\/article_cate?post=3016"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}